VW Passat repair


+ 1. Ekspluatatsiiya of the car
+ 2. Maintenance
- 3. Engines
   - 3.1. Petrol engines of configuration R4
      3.1.1. Technical characteristics
      3.1.2. General information
      3.1.3. Definition of a compression in cylinders
      3.1.4. Gear belt of the drive of the gas-distributing mechanism
      3.1.5. Camshaft and pushers
      3.1.6. Removal and installation of a head of the block of cylinders
      3.1.7. Repair of a head of the block of cylinders
      3.1.8. Flywheel
      3.1.9. Intermediate shaft
      3.1.10. Oil pallet
      3.1.11. Replacement of epiploons of a bent shaft
      3.1.12. Oil pump
      3.1.13. Pistons and rods
      3.1.14. Removal and installation of the engine
      3.1.15. Dismantling of the engine
      3.1.16. Fault detection of the block of cylinders and bent shaft
      3.1.17. Assembly of the engine
      3.1.18. Launch of the engine after capital repairs
   + 3.2. Petrol engine of configuration of VR6
   + 3.3. Diesel engines
+ 4. Cooling system
+ 5. Power supply system
+ 6. System of ignition
+ 7. Coupling
+ 8. Transmission
+ 9. Drive of forward wheels
+ 10. Suspension brackets
+ 11. Steering
+ 12. Brake system
+ 13. Wheels and tires
+ 14. Systems of heating, ventilation and conditioning
+ 15. Electric equipment
+ 16. Body
+ 17. Electric circuits







Repair Volkswagen Passat B3-B4/Passat B3-B4>> Engines>> Petrol engines of configuration R4>> Fault detection of the block of cylinders and bent shaft

Fig. 3.37. Measurement of diameter of the cylinder nutromer


Fig. 3.38. Scheme of measurements of diameter of the cylinder: And, In – the directions of measurements; 1, 2, 3 – belts of measurements


Measure diameters of cylinders nutromery (fig. 3.37) . The scheme of measurement is shown in fig. 3.38 . If wear of walls of cylinders exceeds 0,08 mm, then it is necessary to chisel them to the following repair size and to install the corresponding repair pistons. Even if only one cylinder is worn-out, on the repair size all cylinders are processed. Rods replace in a set.
Carefully clear a bent shaft. Examine radical and conrod necks of a bent shaft. Measure by a micrometer diameters of necks and define deviations from roundness of each neck. Values of the repair sizes, admissible wear and the admission of roundness of necks are given in subsection 3.1.1. At wear of necks, existence on them рисок or scratches, deviations from roundness all necks of a bent shaft process on the following repair size in repair shop.
Before repeated installation the bent shaft needs to be cleared carefully, oil channels — to clean and blow compressed air. Be convinced of lack of traffic jams in them. For this purpose by means of a butterdish fill in oil in an opening of the oil channel — it has to leave other opening on the next neck. Any blockage of the oil channel should be eliminated before installation of a bent shaft.
Check a condition of inserts of conrod bearings. A sign of damage of conrod bearings is the regular rhythmical loud knock from a bent shaft. Its frequency depends on the frequency of rotation of a bent shaft. This knock is especially well listened during the operation of the engine with loading. It can be followed by oil pressure drop.